Currently on the market of special cutting equipment in a situation where the main consumers of these products require suppliers to obtain such flexible machine tools, machining centers, which would provide maximum flexibility during the changeover , high accuracy , the ability to handle the most advanced HPC cutting tools.
These consumer demands predetermined lower demand for aggregate and special machines of old generation , which in their relative simplicity and relatively high performance do not provide the possibility of rapid resetting of changing the size and range of machined parts , it is necessary to continuously improve the design of manufactured products and the manufacture of various parallel versions of products .
Over the last 15-20 years in countries with developed machinery done a great job in developing and organizing the production of machine components, the use of which in the creation of a special machine tools , as well as general-purpose machines can provide the modern consumer demands .
When you create a machine design bureau of the plant uses components such as indexing tables , CNC , power tables , CNC rack tri- CNC , a wide range of high-speed turret , ball- and rolikovintovye couples , linear guide bearings , variable speed drives innings (including line ) and the main motion , motor- spindles , precision high-speed rotating spindles kits , clamping equipment, the automatic cutting tools , etc., which allows you to create a modern flexible high-performance equipment .
To order cutting equipment we need an application indicating the workpiece ( a drawing or sketch operational ) , the required performance and operating conditions. On the basis of the submissions of our specialists will work for you techno-commercial offer . If the offer is large enough, we are ready to enter into a contract for the supply . The standard period of designing and manufacturing machines - up to 12 months , depending on the complexity of the equipment.
Some of the previously manufactured world machine below.
For any questions concerning can be accessed by calling:
(+375 163) 49-10-73 - Chief Designer
- (+375 163) 49-11-71, 49-10-05, 49-12-00 – Bureau of Marketing
Fax: (+375 163) 67-20-48
E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
SB 830
Special machine mod. SB830
The machine is designed for machining "Rod" 1004100SB 240-240-1004100-CRS-260 1004100SB. The machine provides:
Roundness tolerance and profile of the longitudinal section of the surface holes. O38 +0,025 +0,015 - 0,003 mm.
Roundness tolerance and profile of the longitudinal cross section Min. O73, 97 0.021 - 0.006 mm.
In the machine tool spindle assemblies used the company «SKF», which move in linear guides the company «Rexroth».
The machine control is performed by a programmable controller of the company «Siemens».
Specifications:
| Capacity project (with Co = 0.81), parts / hour | 80 |
| Coefficient of technical use, to TI | 0,87 |
| Number of spindles | 4 |
| The number of simultaneously processed parts, pieces. | 2 |
| Number of Positions | 1 |
| Way to (un) load manually | |
| Method of harvesting cuttings slurry | |
| Coolant flow rate, l / min | 100 |
| Data on the pneumatic system: pressure, MPa | 0,4 ... 10 |
| The data on electrical equipment: | |
| the number of motors, pieces. | 8 |
| installed capacity in kW | 11,49 |
| three-phase mains supply | 220/380В; 50Гц |
| Overall dimensions, mm: length x width x height | 3050 x 2300 x 2080 |
| Weight, kg | 7000 |
SB 5565
Lathe CNC specialmodes. SB5565
The machine is designed to handle the bearing bodies fist back and forward , rotating bodies .The machine is equipped with a spindle head , the design of which is provided cooling spindle bearings . Wide ranges of speeds and feeds combined with high rigidity nodes provide for efficient use of cutters . As the jig is used three-jaw chuck . Clamping the workpiece in the chuck - hydraulic .Move the longitudinal and transverse compound slide is provided by individual innings besstupenchatoreguliruemyh drive through ball screws .To improve the accuracy and reliability of the machine used hardened and ground guides in conjunction with the overhead of anti-friction plastic.The main drive is applied infinitely variable spindle speed .
In the machine tool provides:automatic opening and closing of doors enclosures;
convenient access to employment agencies and ease of installation and removal of the workpiece ;
centralized greasing system to control the oil supply , as well as running lubrication of spindle ;
operator protection from chips and emulsion fence processing zones ;
machine tool cooling system is an emulsion ;
tool mounted in the tool boxes and set off the machine.
Specifications:
| Distance from spindle axis to the mirror support, mm |
250 |
| Maximum turning diameter , mm |
200 |
| Main drive power , kW |
7,5 |
| The range of speed , rev / min |
0—1000 |
| Moving the slide , mm: | |
| longitudinal |
250 |
| cross |
300 |
| Overall dimensions , mm length x width x height |
2800 х 1200 х 2200 |
| Weight, kg |
4400 |
SB 2502
Machine Lathe SB2502
A distinctive feature of the machine is an enlarged cross- turn, which allows the linear tool magazine or turret in combination with a linear tool magazine . Application of axial linear feedback sensors and digital CNC systems allow to obtain stable accuracy of about 0.005 mm, regardless of the diameter of the processing. Features linings allow the caliper to machine " to nip " reversible spindle . At the request of the customer's machine is equipped with a tailstock .
Specifications:
| Swing over bed set workpiece , mm |
500…630 |
| The largest diameter of the product being processed over bed, mm |
250 |
| The end of the spindle flange on GOST12595 -85 |
2-8Ц |
| The diameter of the hole in the spindle , mm |
70 |
| Spindle speed , rev / min |
4000 |
| Positioning accuracy , micron |
0,5 |
| The greatest stroke slide : | |
| "Z" longitudinal mm |
570 |
| "X" cross , mm |
500 |
| Feed range carriage : | |
| in the longitudinal direction , mm / min |
0…10000 |
| in the transverse direction , mm / min |
0…10000 |
| Rapid movement of the caliper : | |
| in the longitudinal direction , mm / min |
10000 |
| in the transverse direction , mm / min |
10000 |
| The distance from the bottom to the spindle axis , mm |
1180 |
| Reservoir volume for the cooling fluid, l |
360 |
| Overall dimensions : length x width x height |
4300 х 2200 х 2300 |
| Weight, kg |
7000 |
SB 902
Machine SB902
special drill for drilling holes in the part " Beam spinal "
The layout of the machine - a horizontal four- machine with a stationary device.
Processing power is produced by two racks at the same time .System - CNC p . «Siemens» with an operator .The workpiece is mounted on trucks and using a moving mechanism moves to the processing area , fixed with hard stop and clamped portal wedge clamps.
Move the drill grandmother is from servo f. «Siemens» through ball screws on the three axes.
Progress is tracked movements of block breakers f. «Balluff».Clamp the workpiece - hydraulic .
Cutting tools - drills with mechanical fastening carbide inserts .
On the power rack mounted metering mechanism to determine the location of the machined workpiece on the machine.
Specifications:
| Performance Machine Design , pcs / h |
1,5 |
| Installed capacity in kW |
103 |
| Number of spindles , pieces. |
4 |
| The pressure in the hydraulic system, MPa |
4,5 |
| Overall dimensions , mm |
33500 х 6800 х 2950 |
| Weight, kg |
46 000 |
SB 870
Special machine mod. SB870
Designed to handle Cylinder Head 260-1003015 , 263-1003015 . The layout of the machine - a horizontal double-sided quadruple Single -through technology . The control system - programmable controller.
Specifications:
| Specifications: Capacity ( Ki = 0.7 ) , parts / hour |
20 |
| Processing time , min |
2,07 |
| Overall dimensions , mm length x width x height |
6400 х 10550 х 2180 |
| Weight, kg |
8035 |
SB 871
Special machine mod. SB871
Prednazanchen for the parts Cylinder head 260-1003015 , 263-1003015 .Layout - horizontal with fixed -through technology .The control system - programmable controller.
Specifications:
| Specifications: Capacity ( Ki = 0.7 ) , parts / hour |
15 |
| Processing time , min |
2,77 |
| Overall dimensions , mm length x width x height |
6155 х 2750 х 1250 |
| Weight, kg |
8100 |
S 1304
Special machine model S1304
Special milling and boring machine model S1304 with a mobile device on a table with four side consoles designed for machining " Cylinder Block " 656.1002011SB , 658.1002011SB .The machine is made finish milling planes under the cylinder heads, fine boring holes for the cylinder liners and finishing groove edge under the shoulder cylinder liners .
Specifications:
| Capacity project , units / hr |
6/5 |
| Efficiency |
0,81 |
| Number of spindles |
4 |
| Drive clip |
hydraulic |
| The pressure in the hydraulic system, MPa |
4...4,45 |
| Number of electric motors , pieces. |
11 |
| Installed capacity in kW |
46,99 |
| Mains supply |
three-phase, 220/380В; 50Гц |
| Control voltage : | |
| alternating current, В |
110 |
| VDC, В |
24 |
| Overall dimensions : length x width x height |
7800 х 4500 х 3000 |
| Weight, kg |
19000 |
SB 846
The machine is a special model SB846
The machine is a special horizontal septilateral -through with a stationary device and stepper conveyor is designed for machining " Crankshaft " 236N - 1005020 , 7601-1005020-10 .Gantry type has eleven headstocks and designed to handle ends crankshaft main journals in two sizes , including a drilling, reaming , boring, threading.Detail is loaded into the drive from the drive moving parts is stepping conveyor. After processing, the item goes to the poslestanochny drive .Machine control system - programmable controller of the company «Siemens».In the machine tool provides:
1.Udobny access to the working parts of the machine.
2.Tsentralizovannaya greasing system to control the oil supply .
3.Zaschita operator from chips and emulsions fencing processing zone .
4.The machine has a system tool cooling emulsion.
Specifications:
| Performance Machine , pcs. / Hr |
25 |
| Installed capacity in kW |
60 |
| Overall dimensions : length x width x height |
5600 х 6900 х 2500 |
| Weight, kg |
27000 |
SB 847
The machine is a special model SB847
The machine is a special horizontal septilateral -through with a stationary device and stepper conveyor is designed for machining " Crankshaft " 238DK - 1005020 -30 , 238N - 1005020 .Gantry type has eleven headstocks and designed to handle ends crankshaft main journals in two sizes , including a drilling, reaming , boring, threading.Detail is loaded into the drive from the drive moving parts is stepping conveyor. After processing, the item goes to the poslestanochny drive .Machine control system - programmable controller of the company «Siemens».In the machine tool provides:
1.Udobny access to the working parts of the machine.
2.Tsentralizovannaya greasing system to control the oil supply .
3.Zaschita operator from chips and emulsions fencing processing zone .
4.The machine has a system tool cooling emulsion.
Specifications:
| Performance Machine , pcs. / Hr |
25 |
| Installed capacity in kW |
60 |
| Overall dimensions : length x width x height |
5600 х 7100 х 2500 |
| Weight, kg |
30000 |
SB 878
Special machine SB878
Prednazanchen to handle children. Housing Gliu 240.00.01 , Gliu 240.00.01-01 ... 25.Layout - 43 horizontal -spindle five-sided four-seater with shestipozitsionnym device on a turntable.The control system - programmable controller.
Specifications:
| Specifications: Capacity ( Ki = 0.77) , parts / hour |
30 |
| Processing time , min |
1,53 |
| Loading height in mm |
1220 |
| Overall dimensions , mm length x width x height |
7650 х 5100 х 2400 |
| Mass, kg |
33080 |
SB 881
The machine is a special model SB881
Designed to handle the details of the " Body " 17-00 , 01-420 , 01-125 , 01-100 .The structure of the machine is the average frame , which is attached to the edge of the side frame . On the side frame mounted power table with drilling and thread cutting system having a fixed and interchangeable spindle heads . On average installed base frame device with 4 -position rotary drum on the faces of which there are two tools I install and two devices II installation.The machine is equipped with predstanochnym drive , robot company «Kawasaki» and storage of finished parts .
Specifications:
| Performance Machine , pcs. / Hr |
25 |
| Processing time , min |
23 |
| Overall dimensions : length x width x height |
6500 х 5300 х 3000 |
| Weight, kg |
18500 |
SB 5552
Special machine mod. SB5552
Designed to handle the details Case 344-01 . Horizontal lathe machine type. The control system - programmable controller.
Specifications:
| Capacity ( Ki = 0.8 ) , parts / hour |
10 |
| Processing time , min |
4,8 |
| Clip details |
pneumatic |
| Overall dimensions , mm length x width x height |
5000 х 2305 х 2000 |
| Mass, kg |
11540 |
SB 940
The machine is a special model SB940
Designed for milling side and the bearing surfaces of box openings in children. "Rama side " 100.00.002-4 . The layout of the machine - horizontal milling machine with two single-spindle attendants on the cross table . Processing is performed by two attendants at the same time . Machine control system - programmable positioning controller modules and operator panel . As the main drive and the drive is equipped with two innings of six asynchronous and synchronous motors. Clamp the workpiece - hydraulic . Cutting tool - a butt- end cylindrical cutter . Sled is equipped with mechanisms for measuring workpieces that are used for automatic measurement of the distance from the base element to fit the adjacent jaw and the supporting surface , the base size of the jaws followed by mathematical processing of measurement control system.
Specifications:
| Performance Machine , pcs. / Hr | 4 |
| nstalled power kW 34.2 | 61,75 |
| Number of electric motors , pieces. | 10 |
| Overall dimensions, mm : length x width x height | 5 700 х 4 025 х 2 630 |
| Mass, kg | 12 000 |
SB 941
Special machine model SB941
Designed for machining parts , "Rama side " 100.00.002-4 . The machine is made of four cutting surfaces and a spring opening svrelenie eight holes 21N15 . The workpiece is loaded into the machine tool is centered and clamped . Device mounted on a longitudinal table reciprocating movement . Milling and drilling headstock mounted on the cross- tables. Transverse displacement of the milling headstock provides four cutting surfaces of the frame , longitudinal movement of the device - drilling of eight holes 21N15 . Machine control system - programmable controller.
Specifications:
| Performance Machine , pcs. / Hr | 5 |
| The number of workpieces at the same time | 1 |
| Installed power kW | 34,2 |
| Number of spindles , pieces. | 12 |
| Quantity motors | 9 |
| Method of harvesting chip | scrapers sliding table |
| Overall dimensions, mm : length x width x height | 4 900 х 4 980 х 2 100 |
| Weight, kg | 14 550 |
SB 942
Special milling machine SB942
The layout of the machine - horizontal CNC Single Column . Processing is performed one milling headstock . Control system - CNC operator panel . The workpiece is set in rotary jig and clamped manually using the rotary clamps . Processed surface : podpyatnikovoe place sloped surface, two holes 23 mm in diameter . Move the milling headstock is provided by servo motors through ball screws on the three axes. Progress is tracked movements of switch block of the company "Balluff". The cutting tool - cutter with SMP . The machine is equipped with a dipstick , which is used to automatically determine the location of the beam machined surfaces on the machine. The machine can process various sizes of parts " Beam bolster ."
Specifications:
| Performance , parts / hour | 1,5 |
| The installed capacity, kW | 41,74 |
| Number of spindles , pieces. | 1 |
| Overall dimensions , mm length x width x height | 7 425 х 4 000 х 3 295 |
| Weight, kg | 19 300 |
SB 943
Special machine SB943
Specialized horizontal machining center with a rotary table , removable devices and linear tool magazine . Prednazanchen machine to handle " all the way forward ", " back stop ", " stop with nadpyatnikom ." Control system - CNC operator panel . The machine is installed turntable . The division of the table is 1 degree by the use of zubv Hirt and use of precision bevel gear company "Alpha". The machine can process other details when installing appliances. To improve the accuracy and reliability of the machine used imported linear guide and ball screws . The main drive is applied infinitely variable spindle speed . Cleaning chip is a screw conveyor into the container of the customer.
Specifications:
| Performance , parts / hour | 2 |
| Drive power in kW | 26 |
| Capacity of the line type | 12 |
| Center hole in the spindle milling headstock | SK 60 DIN 2080 |
| Overall dimensions , mm length x width x height | 6 015 х 3 546 х 3 295 |
| Weight, kg | 16 700 |
SB 948
Special machine SB948
Designed for milling side and the bearing surfaces of box openings in the details of the " Frame Side » 100.00.002-4, R78221 , etc. It has the ability to handle details of other titles, including the drilling operation Min. and tapping ( with lots of readjustment , which consists in replacing the basic elements of the device , and control programs of the CNC ) . Layout machine - horizontal milling machine with two vertical single-spindle attendants on the cross table , the mechanism of automatic tool changer and tool magazine linear type ( for each of the headstock) . The machine is equipped with mechanisms for measuring workpieces that are used for automatic measurement of the distance from the base element to fit the adjacent jaw and the supporting surface , the base size of the jaws followed by mathematical processing of measurement control system.
Specifications:
| Performance Design , parts / hour | 5 |
| Installed capacity in kW | 61,75 |
| Number of electric motors , pieces. | 10 |
| Overall dimensions, mm : length x width x height | 6400 х 5 370 х 2 845 |
| Weight, kg | 15000 |
SB 949
Special machine СБ949
Designed for machining parts, "Rama side» 100.00.002-4, R78221, etc. It has the ability to handle details of other titles (with lots of readjustment, which consists in replacing the basic elements of the device and instrument set-up). The machine is made of 4 milling surfaces and a spring opening Æ21N15 drill 8 holes (for children. 100.00.002-4) or drilling 4 holes. Æ21 ± 1 with the removal of facets in children. R78221. Cutting tools - face cutters with indexable carbide mechanical fastening plates, high-speed drills. The workpiece is loaded into the machine tool is centered and clamped. Device mounted on a longitudinal table reciprocating movement. Milling and drilling grandmother found in cross tables. Transverse displacement of the milling milling headstock provides 4-surfaces of the frame, longitudinal movement of the tool - drill 8 holes Æ 21N15. Machine control system - programmable controller.
Specifications:
| Performance Design, parts / hour | 7 |
| The number of workpieces at the same time | 1 |
| Installed capacity, kW | 52 |
| Number of spindles, pieces. | 16 |
| Method of harvesting chip | scrapers sliding table |
| Quantity motors | 9 |
| Overall dimensions, mm: length x width x height | 5310 х 4500 х 2220 |
| Weight, kg | 16870 |
SB 950
Special machine SB950
The layout of the machine - Single Column with three-axis horizontal bar, rotary device, the mechanism of automatic tool changer and tool magazine linear type. Processing is performed sequentially one spindle babkoy.Vypolnyaemye technological transitions (detail ... 100.00.001-0 6): Milling pyatnikovogo place, drilling 2 holes. Ø23N14 is possible ramping. Cutting tools - Special cutters and drill combined with mechanical fastening carbide indexable inserts. The machine has the ability to handle details of other titles (with lots of readjustment, which consists in replacing the basic elements of the device, and control programs of the CNC). System - CNC. The machine is equipped with a dipstick, which is used to automatically determine the location of workpieces on the machine.
Specifications:
| Performance Design, parts / hour | 3,5 |
| The installed capacity, kW | 41,74 |
| Number of spindles, pieces. | 1 |
| Overall dimensions, mm: length x width x height | 7425 х 4000 х 3295 |
| Weight, kg | 19300 |
SB 951
Special machine SB951
Designed for machining children. "Beam bolster" 100.00.001-0 ... 6 etc. The layout of the machine - horizontal 4-sided with a stationary device. Ongoing technological transitions: milling of inclined surfaces. Processing proizvaditsya pairwise on each side (in sequence for each pair). Cutting tools - face cutters with indexable carbide inserts. Control system - the PC.
Specificatios:
| Performance , parts / hour | 9,4 |
| The number of workpieces at the same time | 1 |
| Installed power kW | 50,1 |
| Number of spindles, pieces. | 4 |
| Number of electric motors | 10 |
| Overall dimensions, mm: length x width x height | 5200 х 3500 х 2200 |
| Weight, kg | 11700 |
SB 974
The machine is a special model SB974
for the part, "Frame escalator steps"
Designed for milling bosses and machining holes Ø45 Ø28N9 in detail " frame escalator steps " TK65.15.21.10.000 .
The layout of the machine - a horizontal double-sided with a device on the mobile desktop.
The machine is equipped with:
· An automatic tool changer ( linear type tool magazine for 6 instruments) ;
· Drive spindles with frequency regulation ;
· Supply system high pressure coolant through spindle ;
· Metering system diameter holes treated with delivery of results to the operator panel .
The control system - programmable controller with positioning module and HMI firm «SIEMENS».
| Performance engineering, parts / hour | 9 |
| The number of workpieces at the same time | 1 |
| The installed capacity kW | 30 |
| Number of spindles, pieces | 4 |
| Method of harvesting | chip augers |
| Overall dimensions, mm: length x width x height: | 4960 x 4360 x 2200 |
| Weight, kg | 11600 |